Dutch Lady Milk Industries Sdn Bhd
Malaysia  |  Petaling Jaya Dairy Plant
Plant Operations Command Center
PLANT MANAGEMENT DASHBOARD
26°C
3
11 Sep 2026  |  10:24 AM

1. OPERATION OVERSIGHT - SAFETY & SECURITY COMPLIANCE

LIVE
Compliance Score
92%
8.0%vs Yesterday
Checks Performed
182
15.0%vs Yesterday
Non-Compliant
14
22.0%vs Yesterday
Critical Alerts
2
50.0%vs Yesterday

LIVE VIDEO STREAM

Line 1 - Packaging AreaCAM-04 · AI OVERLAY ON
FILLER 01CARTONER 02COMPLIANTHAIRNET OKMASK OKGLOVES OKGLOVES OKTRACKING ID 04210:24:31 AMRECCAM-04 | LINE 1 PACKAGING | 1080p 30fps
AI Model: Operator Compliance v2.3

RECENT COMPLIANCE EVENTS

4 of 182 today
TimeLineCheck TypeResultImageLocation
10:24:18UHT 1HairnetCompliantUHT Area
10:23:57UHT 1MaskCompliantUHT Area
10:23:42UHT 2GlovesNon-CompliantUHT Area
10:23:10UHT 1ID BadgeCompliantUHT Area

AI MODELS IN USE

4 ACTIVE
Operator Compliance v2.3
Online
PPE Detection v1.8
Online
Safety Zone v1.5
Online
Material Handling v2.1
Online

2. PREDICTIVE ANALYTICS - ASSET & PROCESS HEALTH

MODELS RUNNING

ASSET HEALTH OVERVIEW

5 ASSETS MONITORED
UHT 1
89%
Good
UHT 2
72%
Warning
UHT 3
94%
Good
UHT 4
56%
Critical
UHT 5
78%
Warning

PREDICTIVE RISK MATRIX

RISK x IMPACT
LowLowMedMedHighHighPROBABILITYIMPACTUHT 1UHT 2UHT 3UHT 4UHT 5

TOP PREDICTIONS

NEXT 14 DAYS
UHT 1 - Boiler
High vibration detected
Critical
82%
Failure probability
UHT 3 - Conveyor
Bearing wear increasing
Warning
65%
ETA 7 days
UHT 1 - Chiller
Refrigerant pressure fluctuation
Warning
48%
ETA 12 days
View All Predictions →

EQUIPMENT TREND

Boiler 1 - VibrationActualPrediction
PREDICTED FAILURE ZONE02468mm/sCritical threshold 6.52 Sep4681011 Sep121415

MAINTENANCE RECOMMENDATIONS

3 OPEN
Inspect boiler feed pump
Mechanical · Boiler House
High
Due in 2 days
Check conveyor 3 bearing
Mechanical · Packaging
Medium
Due in 5 days
Clean chiller condenser
Utilities · Chiller Plant
Medium
Due in 10 days
View All Work Orders →

PREDICTIVE MODELS

4 ONLINE
Vibration Analysis
Online · 98.2% acc
Temperature Forecast
Online · 96.7% acc
Anomaly Detection
Online · 94.1% acc
Performance Degradation
Online · 95.8% acc

3. PLANT OVERVIEW - REAL-TIME KEY INFORMATION

REAL-TIME
Production Output
125.6MT
6.2%vs Yest.
OEE
85.4%
4.1%vs Yest.
Availability
91.2%
3.3%vs Yest.
Quality
98.1%
1.2%vs Yest.
Energy Usage
1,245kWh
2.3%vs Yest.

PLANT STATUS

Digital Twin - Petaling Jaya Dairy PlantRunningIdleStopped
RAW MILK SILOSBALANCE TANKSPACKAGING CONVEYORBOILERSCIP / UTILITY SKIDUHT STERILIZERSPALLETISERASEPTIC FILLERSCHILLERSCOLD STORE

PRODUCTION SUMMARY

TODAY
125.6MT Total Output
UHT 145.2 MT36%
UHT 238.7 MT31%
UHT 313.4 MT10%
UHT 413.8 MT11%
UHT 514.5 MT12%

ALARM SUMMARY

15 ACTIVE
2
Critical
5
Warning
8
Info
LATEST ALARMS
10:21 AMBoiler 1 - High VibrationCritical
10:18 AMLine 2 - Stop Button ActivatedWarning
10:15 AMHigh Temperature - Dryer 3Warning
View All Alarms →

UTILITY OVERVIEW

LIVE
Electricity
1,245kWh
2.3%
Steam
8.6ton/hr
1.8%
Compressed Air
6.2bar
0.5%
Water Usage
120m3
1.2%
Reports
Work Orders
Trend Analysis
Documents
SOPs
Settings